Fans-header

equipment-bay   When I bought my Down East 45 schooner, Britannia, it didn’t have any engine room ventilation, either through natural aeriation with cowls, or electric blowers.

   The term, “engine-room” is a bit of a misnomer on this boat, because the area is 26’ feet long—from the forward saloon bulkhead to the aft cabin. It is also 4’ feet wide at saloon floor level, tapering 4’6” inches down to the bottom of the bilge. That is a very cavernous area and doesn’t just contain the main engine, but all the other machinery that runs the ship, including a diesel generator, a water heater, nine batteries, a large battery charger, five electric pumps and the large Perkins 4-236 main engine. All these go to form what I call the “equipment bay.”

   When everything is humming, and especially when both the generator and main engine are running together, the heat permeating though the 3/4” inch plywood cabin sole could be felt on bare feet. I once placed a thermometer in the space and after five minutes it registered 150F, which isn’t good for the machinery, or my wife’s’ and my feet.

   Whether you have a large underfloor area, or a small engine compartment, it will always be beneficial to ventilate the space. All mechanical devices create heat, and diesel engines are designed to run hot, but internal combustion engines also run better when drawing cooler air, which has the effect of increasing the swept volume in the cylinders.

Fan   It was obvious to me that a single electric fan would be hard-pressed to suck all the hot air out, and draw cooler air in over such a long area. I thought about whether to have two fans sucking air out, but theoretically that would mean a bigger inlet. A fan would be needed to blow fresh air into the front of the compartment, and also one to suck hot air out somewhere near the stern. Since the floorboards aren’t totally air-tight I was also a bit concerned air might be sucked below from the air-conditioned living areas. The ACs work full-time as it is, and I didn’t want to make it harder. I then had to decide how best to route trunking from on deck, to below the floorboards, yet maximize the air flow.

    I found a 4” inch diameter, five blad fan on Amazon.com, for $35.00. The Attwood 1749-4 Turbo 4000 is a 12-Volt in-line blower designed to fit 4” Inch interior diameter piping. The specification said it was water resistant and guaranteed for three years.

   The main problem was how to route the trunking to achieve maximum flow, and indeed, what type of trunking to use. I have used flexible plastic wire-wound pipe before. It is frequently used on boats for air conditioning, but my experience has been that it pipe-couplingdoesn’t last very long. Even if the pipe is protected from vibration through bulkheads, which it inevitably needs to pass, it only takes one small tear in the plastic sheathing to cause a leak and reduce the air flow, and which you sometimes can’t even see, and usually gets worse as time goes by. Furthermore, because it is so thin-walled it conducts heat very easily, but my objective was to get the heat out of the boat as Pipe-in-lockersquickly as possible, not to warm the various lockers the pipe passed through. I also found 4” inches diameter corrugated aluminum pipe in my local hardware store, which is stronger than flexible plastic, but also conducts heat even more. Flexible pipe can easily be squashed by other items in lockers, sometimes Lockersseverely limiting air flow. Rigid pipe is also self-supporting between bulkheads.

   After much thought and lots of measurements, I finally decided to use 4” inch diameter rigid plastic pipe—the type used in houses, for sewage lines. This has a wall thickness of about 1/8” inch, and a smooth interior bore, offering the least resistance to air flow. 90degree and 45░degree bends are also available, enabling a pipe to be routed just about anywhere.

   I bought two fans, three 10’ lengths of pipe and a pile of different bends. With this type of project, it’s difficult to know what type of bends will actually be needed, so being able to return unused items to the store was a great advantage.

   At the forward end of the equipment bay was a bank of six vertical lockers. Ideal to route a long inlet vent pipe straight down from on deck to the forward end of the bay.

BendDrill-and-hole-cutter   What I didn’t count on was the effort needed to cut the large diameter holes, first through the deck, then through seven more thicknesses of 3/4” inch solid teak. It was hard going, using a 4╝” inch diameter hole cutter on a 90░degree drill attachment, boring through each locker base, then finally through the lower bulkhead into the equipment bay. It was difficult to get the holes exactly level, so the extra ╝” inch gave me some wiggle room. I was finally able to slide a 10’ foot long pipe straight through all the holes.  Then, using a 90░degree bend on the end, air was directed straight on to the generator motor.. Not many boats will have such a convenient way to install an inlet pipe, but it doesn't need to come in the area in the center. Anywhere at the front of your engine area will do.

Vent-cover   I left the pipe sticking out of the deck an inch, so I needed some type of vent cover to stop rain entering the pipe, yet still with good air flow. I thought a classic Dorade style vent—where air has to pass over a baffle—might restrict the maximum air the fan could draw. I therefore built a simpler teak box, with baffles to keep rain water out, but still allow good air flow.  I also mounted the fan half way down the tube, in a locker big enough to be able to get at it in the event it might fail. When the locker doors are closed, nobody would ever know there is a large ventilation pipe inside.

   The pipes and bends slotted perfectly into each other and the fans, with an airtight fit. I therefore didn’t need to actually glue the pieces together. I simply drilled holes through the joint, then screwed two self-tapping screws in, to stop them coming apart through vibration. There is always a chance of something breaking, so dismantling any section would be easier if it was not glued. One disadvantage of using rigid pipe, especially 4” inches diameter, is that it is sometimes difficult to pass long lengths through lockers and bulkheads, because it can’t be bent. The way round this is to use a coupling and splice two sections of pipe together, after they are installed from both ends.

AFt-fan   I positioned the rear fan alongside the main engine, so it would suck the maximum amount of hot air out. There was only one way the tubing could then be routed to the back of the boat. This was through the aft cabin starboard side lockers, and up to the after deck. I cut the holes with the hole-cutter and drill, which were by now beginning to show signs of fatigue—as were my arms and shoulders. It took a lot of scrambling through lockers and bulkheads to get the rear piping lined up, but eventually, using both 90░ and 45░ degree bends, I managed to bring the pipe out through a hole in the deck. I then caulked it and used a 90░degree bend and grating to act as a cowl. (Aft cowl). I also bought a cap which fitted on the pipe, keeping rain out when we were not using the blowers.

Aft-cowl    There is no on/off or reverse switch on these fans. To reverse the air flow, it’s just a matter of mounting the fan in the opposite direction, so one way blows and the other sucks. Wiring them was also easy, by connecting to spare 12volt contact breakers on the main distribution panel, which I marked, “extractor fans.” I wasn’t concerned about current draw either, because I only use the fans when the engine or genny are running, both of which have alternators.

   When I first switched both fans on and felt the enormous rush of air shooting out the rear cowl like a jet engine, I had visions it might give us at least another knot? The real test however, was how much the system would displace the hot air, and reduce the temperature in the bay, when everything was operating normally under way. For that test I waited until the temperature had risen to 150F, then switched the fans on. The heat coming out of the rear vent would have melted varnish! It still took fifteen minutes to drop the temperature to 100F and a further fifteen to reduce it to 85F, which was the outside temperature that day. When I started the fans with cold equipment, the temperature remained steady at near the ambient outside temperature. The forward fan blows out directly in front of the generator motor, which runs cooler when the blower is on. Even blowing 95░ air in is cooler than normal running temperatures.

I could almost hear the equipment breathing a sigh of relief

   There was another unexpected benefit I had not considered. The air rushing out of the rear vent smelled—a machine-shop smell—so the fans were also removing odor, which would normally congregate in the equipment bay. Whenever I arrive at the boat, I now switch both fans on immediately I open up, and they seem to help remove that “closed up boat smell,” quicker.

   This was a very satisfactory outcome for all the effort, with not much actual cost. It would be a worthwhile addition to any boat, especially one with all the machinery like Britannia.

Articles by Roger appear regularly in these boating magazines, about improvements to Britannia and other nautical matters

CruisingOutpost
pbo-logo
Good-old-boat Crusing-World
Cruising-Helmsman
Sail-logo
Classicboat
southwinds
Jamestown-logo
Sailing-logo
sailing-today
interlux